Advantages for YOUR CUSTOMERS

The reason why you can manufacture sand that sells well by using “SUN”

 

Manufactured sand by SUN (SUN sand) can produce high quality concrete and plaster at a low cost.
Therefore, if you manufacture sand with SUN, your customers can save on the production cost of their products (concrete and plaster) and thus earn more, by purchasing your sand product.
That is the reason why you can manufacture sand that sells well by utilizing “SUN“.

 

Superior quality SUN sand

Concrete made by poor sand (does not meet standard of particle size distribution for concrete sand, bad particle shape, high amount of filler dust) requires a lot of water to achieve a certain strength and slump, as well as high amounts of cement which results in high production costs. Typically it is said that the quality of manufactured sand is worse than that of natural sand. In other words, the production cost by using manufactured sand is more expensive than that by using natural sand. 

SUN sand has high quality particle size distribution, excellent particle shape, and the small amount of filler dust. Therefore strength and slump of concrete made by natural sand with a similar amount of water.

In other words, the production costs of concrete made by SUN sand is the same as that of concrete made by using natural sand. So the quality of SUN sand is as high as natural sand. 

 

1) Particle size distribution

SUN can practically achieve particle size distribution that meets the standard of manufactured sand for concrete in just one-pass, even by using various kinds of stones. In particular, the production of particles in the range from 0.3 to 0.15 mm (it is said that more is better when producing material for fresh concrete) is superior to other sand manufacturing systems.


  • Granite

  • Limestone

  • Slate

◆ You can manufacture sand that customers want.

When it comes to particle size distribution, there is no doubt that it is important to manufacture sand that meet the required industry standards. However, particle size distributions that individual customers require, generally vary with each order. Therefore, to manufacture sand that sells well is to manufacture sand that your customers want.

SUN can perform size distribution control very easily and flexibly through the following three methods. Therefore, you don’t need specialized knowledge or training to operate SUN.
1) By changing the rotating speed of EXR*’s hammers via a volume switch on the control panel.
*EXR (EXCELLENT REFINER) is an innovative sand manufacturing crusher. SUN is comprised of EXR and resourceful dust collector directly connected to EXR.
2) By adjusting the air volume of the resourceful dust collector via a volume switch on the control panel.
3) By setting change to the EXR‘s “rooster*”.
*The rooster is a grade bar type screen located at the discharge point of the grinding product within the crushing chamber.

So you can manufacture sand that meets the required standards and customers requirements consistently(you can manufacture sand that sells well). Furthermore, you can manufacture plaster sand that meets ASTM C 897 (American standard). 


  • The gradation comparison between ASTM C 897 and product by SUN (Remove over 2.36 mm materials in SUN sand by screening).

  • Internal finish by using plaster sand that was manufactured by SUN.

  • Comfortably achieve a minimum mix ratio of 1:6 (Cement : Sand).
-Real customers’ feedback-

We are actually meeting the needs of the customer regardless of  whatever sand particle size they require. This machine can make rough sand as well as fine one depending on whatever they want.

 

2) Solid volume percentage for shape determination

Solid volume percentage for shape determination is an important factor as it’s possible to reduce the amount of cement required which is the most expensive material when producing concrete. In other words, by using sand that is of high solid volume percentage for shape determination, it is possible to save on the production costs of concrete.

SUN can perform crushing and grain shape improvements at the same time. Improvement of solid volume percentage for shape determination using SUN allows for a higher numerical value than that of the Japan Industrial Standards.

The numerical value of Japan Industrial Standards (JIS A 5005 : 2009) more than 54%
Product by SUN more than 58%

SUN can improve particle shape. A comparison with crusher dust.

-Real customers’ feedback-

Frankly speaking, the shape of the sand is fantastic.

3) Content of materials passing standard sieve 74μm (filler dust) in sand

To produce concrete, a large content of the materials passing standard sieve 74μm (filler dust) in sand needs a lot of water and cement, which is the most expensive material when producing concrete. The numerical value of Japan Industrial Standards regarding content of materials passing 74 μm standard sieve in fine aggregate by “decantation test” is less than 9%. 

The typical amount of filler dust generated by SUN is only about 10 to 15%. And by use of the excellent design system for the removal of filler dust, SUN can achieve content of materials passing 74 μm standard sieve in sand product at less than 5%. This is made possible to save on the production costs of concrete.

-Real customers’ feedback-

“The problems we need to face is the excess amount of filler produced. It is quite difficult to deal with. We should choose a machine which creates less sand filler. And so we found it! As the amount of filler this machine creates is very low.”

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